USULAN SISTEM PENYIMPANAN MATERIAL PADA GUDANG AKSESORI DAN PACKING UNTUK MEMINIMASI WAKTU PENCARIAN (Studi Kasus Pada PT Adi Satria Abadi, Yogyakarta)

ZAHRI, EFLITA WIN (2025) USULAN SISTEM PENYIMPANAN MATERIAL PADA GUDANG AKSESORI DAN PACKING UNTUK MEMINIMASI WAKTU PENCARIAN (Studi Kasus Pada PT Adi Satria Abadi, Yogyakarta). Other thesis, UPN Veteran Yogyakarta.

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Abstract

xiv
ABSTRAK
Efisiensi gudang di perusahaan make-to-order seperti PT Adi Satria Abadi
sangat krusial. Sistem penyimpanan material saat ini di gudang aksesori yang
kurang terstruktur berpotensi menyebabkan waktu pencarian dan siklus
pengambilan yang tinggi. Penelitian ini bertujuan merancang dan mengevaluasi
alternatif strategi penataan barang menggunakan metode Shared Storage, Class�Based Storage (CBS), dan Mixed Storage untuk meningkatkan kinerja operasional
gudang melalui simulasi ProModel.
Metodologi penelitian melibatkan analisis data historis permintaan,
perhitungan popularitas kategori, dan estimasi kebutuhan ruang sebagai dasar
pengembangan model simulasi. Tiga skenario strategi penyimpanan tersebut
kemudian dievaluasi berdasarkan metrik kinerja utama, dengan parameter waktu
pencarian untuk setiap skenario didasarkan pada observasi kondisi awal dan prinsip
desain serta referensi perbaikan. Fokus utama adalah mengidentifikasi strategi yang
paling efektif dalam mempercepat proses pencarian dan pengambilan material.
Hasil simulasi menunjukkan bahwa skenario Class-Based Storage (CBS)
dan Mixed Storage secara signifikan mengungguli Shared Storage dan didukung
dengan penurunan rata-rata waktu setelah implementasi untuk kategori tertentu
sebesar 81%. Berdasarkan analisis kinerja dan pertimbangan selain penataan yang
terstruktur dan fleksibilitas barang maka metode Mixed Storage tersebut
direkomendasikan untuk PT Adi Satria Abadi. Implementasi ini disarankan
didukung penguatan praktik 5S untuk optimalisasi berkelanjutan.
Kata kunci: Shared Storage; Class-Based Storage (CBS); Mixed Storage (Hybrid
Storage); Simulasi Promodel; Waktu Pencarian
xv
Proposed Material Storage Strategy for Accessory and Packing Warehouses
to Minimize Search Time
ABSTRACT
Warehouse efficiency in a make-to-order company such as PT Adi Satria
Abadi is highly crucial. The current unstructured material storage system in the
accessory warehouse potentially leads to long search times and high picking cycle
durations. This study aims to design and evaluate alternative storage strategies
using the Shared Storage, Class-Based Storage (CBS), and Mixed Storage methods
to improve warehouse operational performance through ProModel simulation.
The research methodology involves analyzing historical demand data,
calculating category popularity, and estimating space requirements as the basis for
developing the simulation model. The three storage strategy scenarios are then
evaluated based on key performance metrics, with the search time parameter for
each scenario derived from baseline observations, design principles, and
improvement references. The main focus is to identify the most effective strategy in
accelerating the material search and retrieval process.
Simulation results show that the Class-Based Storage (CBS) and Mixed
Storage scenarios significantly outperform Shared Storage, supported by a
reduction in average search time of up to 81% for specific categories after
implementation. Based on performance analysis and considerations such as
structured organization and item flexibility, the Mixed Storage method is
recommended for PT Adi Satria Abadi. It is also advised that this implementation
be supported by the strengthening of 5S practices for continuous optimization.
Keywords: Shared Storage; Class-Based Storage (CBS); Mixed Storage (Hybrid
Storage); ProModel Simulation; Search Time

Item Type: Thesis (Other)
Uncontrolled Keywords: Shared Storage; Class-Based Storage (CBS); Mixed Storage (Hybrid Storage); ProModel Simulation; Search Time
Subjects: H Social Sciences > HD Industries. Land use. Labor
Divisions: Faculty of Engineering, Science and Mathematics > School of Engineering Sciences
Depositing User: Bayu Pambudi
Date Deposited: 16 Jun 2025 09:31
Last Modified: 16 Jun 2025 09:31
URI: http://eprints.upnyk.ac.id/id/eprint/42732

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