Yusmi, Sashi Aprida (2022) USULAN PERANCANGAN ULANG TATA LETAK FASILITAS PENGECORAN LOGAM UNTUK MEMINIMASI JARAK PERPINDAHAN MATERIAL HANDLING (Studi Kasus di CV Mega Jaya Logam). Other thesis, UPN 'Veteran" Yogyakarta.
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Abstract
ABSTRAK
CV Mega Jaya Logam merupakan perusahaan yang memproduksi hasil cor logam. 
Produk yang dihasilkan oleh perushaan diantaranya adalah manhole, grill, bollard, tiang lampu, 
kursi taman dan berbagai olahan baja lainya. Pada pengaturan tata letak fasilitas produksi di 
perusahaan ini berlum sesuai dengan urutan proses produksi pengecoran logam. Unit stasiun 
kerja yang diletakkan tidak sesuai akan mengakibatkan timbulnya aliran bahan yang 
berpotongan sehingga waktu proses produksi akan lebih lama dan jarak perpindahan material 
akan semakin jauh. 
Penelitian ini membahas tentang perancangan ulang tata letak fasilitas proses produksi 
pengecoran logam. Perancangan ulang dilakukan berdasarkan urutan proses produksi. Penelitian 
diawali dengan menghitung waktu baku untuk setiap proses dan perpindahan bahan yang terjadi 
saat proses pengecoran logam. Setelah itu menghitung jumlah kebutuhan mesin dan kebutuhan 
luas area, jarak rectilinear dan momen perpindahan. Perancangan tersebut akan menghasilkan 
tata letak fasilitas sesuai dengan urutan aliran proses sehingga mengurangi jarak perpindahan 
material.
Dari hasil penelitian diperoleh berupa total momen perpindahan dan waktu perpindahan 
pada implementasi usulan rancangan tata letak fasilitas produksi. Total jarak perpindahan bahan 
pada tata letak awal adalah 250,6 meter dan tata letak usulan adalah 104,165 dengan persentase 
penurunan jarak perpindahan yakni sebesar 58%. Total waktu perpindahan bahan pada tata letak 
awal adalah 19,682 menit dan tata letak usulan adalah 8,82 menit dengan persentase penurunan 
waktu perpindahan bahan yakni 55,1%. Adapun total momen perpindahan bahan adalah 
311953,2 meter perpindahan per tahun dengan persentase penurunan total momen perpindahan 
bahan adalah sebesar 43,6%.
Kata kunci: perancangan tata letak fasilitas, jarak perpindahan, momen perpindahan, waktu 
perpindahan bahan
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ABSTRACT
CV Mega Jaya Logam is a company that produces cast metal products. Products 
produced by the company include manholes, grills, bollards, light poles, garden chairs and 
various other steel preparations. In the arrangement of the layout of production facilities in this 
company not yet in accordance with the order of the metal casting production process. Work 
station units that are placed incorrectly will result in the intersection of material flow so that 
the production process will take longer and the material transfer distance will be further.
This study discusses the redesign of the layout of the metal casting production process 
facility. The redesign is done based on the order of the production process. The study begins by 
calculating the standard time for each process and material transfer that occurs during the 
metal casting process. After that, calculate the number of machine needs and area 
requirements, rectilinear distance and moment of displacement. The design will produce a 
facility layout in accordance with the order of the process flow thereby reducing the distance of 
material transfer.
From the results of the study obtained in the form of a total moment of displacement 
and time of movement in the implementation of the proposed design layout of production 
facilities. The total distance of displacement of material in the initial layout is 250.6 meters and 
the proposed layout is 104.165 with a percentage decrease in the displacement distance of 58%. 
The total material transfer time in the initial layout was 19.682 minutes and the proposed layout 
was 8.82 minutes with a percentage reduction in material transfer time of 55.1%. The total 
moment of material transfer is 311953.2 meters displacement per year with the percentage 
reduction in the total moment of material transfer is 43.6%.
Keywords: facility layout design, displacement distance, displacement moment, material 
transfer time
xiv
| Item Type: | Thesis (Other) | 
|---|---|
| Uncontrolled Keywords: | facility layout design, displacement distance, displacement moment, material transfer time | 
| Subjek: | H Social Sciences > HD Industries. Land use. Labor | 
| Divisions: | x. Faculty of Engineering, Science and Mathematics > School of Chemistry | 
| Depositing User: | Eko Yuli | 
| Date Deposited: | 26 Aug 2022 02:57 | 
| Last Modified: | 26 Aug 2022 02:57 | 
| URI: | http://eprints.upnyk.ac.id/id/eprint/30803 | 
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