PENERAPAN METODE HEART PADA PROSES PRODUKSI UNTUK MEMINIMALISIR PERSENTASE REJECT PRODUK SUBLIME (Studi Kasus CV. Jogja Konveksi, Yogyakarta)

ROSYID, ACHMAD FARHAN AR (2023) PENERAPAN METODE HEART PADA PROSES PRODUKSI UNTUK MEMINIMALISIR PERSENTASE REJECT PRODUK SUBLIME (Studi Kasus CV. Jogja Konveksi, Yogyakarta). Other thesis, UPN "Veteran" Yogyajarta.

	Text ACHMAD FARHAN AR ROSYID_122190099_ABSTRAK.pdf Download (202kB)
	Text ACHMAD FARHAN AR ROSYID_122190099_COVER.pdf Download (203kB)
	Text ACHMAD FARHAN AR ROSYID_122190099_DAFTAR ISI.pdf Download (325kB)
	Text ACHMAD FARHAN AR ROSYID_122190099_DAFTAR PUSTAKA.pdf Download (202kB)
	Text ACHMAD FARHAN AR ROSYID_122190099_FULL SKRIPSI.pdf Restricted to Repository staff only Download (5MB)
	Text ACHMAD FARHAN AR ROSYID_122190099_LEMBAR PENGESAHAN.pdf Download (1MB)

Abstract

xii
ABSTRAK
CV. Jogja Konveksi merupakan salah satu UMKM dalam bidang konveksi
Proses produksi yang terdapat pada CV. Jogja Konveksi dapat dikategorikan
menjadi dua, antara lain proses di departemen bordir dan proses di departemen
sublime. Hasil observasi awal menunjukkan bahwa pada proses press di departemen
sublime ditemukan reject pada produk sublime yang menimbulkan limbah. Reject
produk ini berada pada angka 7-8% yang melebihi ketetapan perusahaan mengenai
standar maksimal reject yaitu sebesar 2%.
Metode Human Error Assessment and Reduction Technique (HEART)
memberikan hasil berupa nilai realibility operator yang ditentukan berdasarkan
nilai Human Error Probability (HEP) operator. Perhitungan nilai HEP operator
dilakukan dengan cara mengidentifikasi peluang kesalahan berdasarkan Error
Producing Conditions (EPCs) pada masing-masing pekerjaan kritis. Analisis
5W+1H EPCs dilakukan bersama pihak manajerial perusahaan sehingga
didapatkan rekomendasi perbaikan untuk menurunkan persentase reject produk
sublime.
Hasil penelitian menunjukkan bahwa operator proses press CV. Jogja
Konveksi memiliki realibility yang tergolong rendah yaitu sebesar 0,415 dengan
nilai HEP operator sebesar 0,585. Pekerjaan dengan nilai HEP terbesar terdapat
pada task Proofing kain dengan nilai HEP sebesar 0,541 dengan identifikasi kondisi
penyebab terjadinya kesalahan yaitu ketidaksesuaian SOP dengan kenyataan di
lapangan dan level emosi yang tinggi. Implementasi yang dilakukan berdasarkan
hasil rekomendasi perbaikan yaitu memberikan lembar proofing kain dan
melakukan pengawasan secara berkala terhadap operator pada task proofing kain.
Hasil implementasi didapatkan bahwa persentase reject produk sublime setelah
implementasi mengalami penurunan dan berada dibawah ketetapan perusahaan
mengenai standar maksimal reject yaitu sebesar 2%. Hal ini menandakan bahwa
rekomendasi perbaikan yang diimplementasikan efektif meminimalisir persentase
reject produk sublime.
Kata kunci : reability, human error, operator press, HEART
xiii
ABSTRACT
CV. Jogja Konveksi is one of the MSMEs in the convection sector. The
production process contained in CV. Jogja Konveksi can be categorized into two,
including processes in the embroidery department and processes in the sublime
department. Initial observation results show that during the press process in the
sublime department, rejects were found in sublime products which caused waste.
The rejection rate for this product is at 7-8%, which exceeds the company's
regulation regarding the maximum reject standard, which is 2%.
The Human Error Assessment and Reduction Technique (HEART) method
provides results in the form of operator reliability values which are determined
based on the operator's Human Error Probability (HEP) value. The operator's
HEP value is calculated by identifying opportunities for error based on Error
Producing Conditions (EPCs) on each critical job. The 5W+1H EPCs analysis was
carried out with company management to obtain recommendations for
improvements to reduce the percentage of sublime product rejects.
The research results show that the CV. Jogja Konveksi press process operator
has relatively low reliability, namely 0.415 with an operator HEP value of 0.585.
The job with the largest HEP value is in the task Proofing fabric with a HEP value
of 0.541 by identifying conditions that cause errors, namely non-conformity of
SOPs with reality in the field and high emotional levels. The implementation results
showed that the percentage of sublime product rejects after implementation had
decreased and was below the company's stipulation regarding the maximum reject
standard, namely 2%. This indicates that the improvement recommendations
implemented are effective in minimizing the percentage of sublime product rejects.
Keywords : reliability, human error, operator press, HEART

Item Type:	Thesis (Other)
Uncontrolled Keywords:	reliability, human error, operator press, HEART
Subjects:	H Social Sciences > HD Industries. Land use. Labor
Divisions:	Faculty of Engineering, Science and Mathematics > School of Engineering Sciences
Depositing User:	Eko Yuli
Date Deposited:	24 Oct 2023 01:47
Last Modified:	24 Oct 2023 01:47
URI:	http://eprints.upnyk.ac.id/id/eprint/38044

Actions (login required)

View Item