PENERAPAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DALAM IMPLEMENTASI TOTAL PRODUCTIVE MAINTENANCE (TPM) STUDI KASUS DI PT. ADI SATRIA ABADI KALASAN

Isnaini Rozaq, Mohamad (2015) PENERAPAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DALAM IMPLEMENTASI TOTAL PRODUCTIVE MAINTENANCE (TPM) STUDI KASUS DI PT. ADI SATRIA ABADI KALASAN. Other thesis, UPN ''VETERAN'' YOGYAKARTA.

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Abstract

PT. Adi Satria Abadi adalah perusahaan yang bergerak di bidang industri pembuatan sarung tangan kulit. Saat perusahaan belum memiliki metode yang tepat untuk mengukur keefektifan mesin pada proses produksi sehingga menjadi tidak maksimal dan berdampak pada tidak tercapainya target produksi perusahaan serta perlu mengidentifikasi terhadap faktor – faktor yang mempengaruhi keefektifan mesin dan analisis terhadap aktivitas maintenance yang dapat menjadi bahan masukan untuk penerapan TPM bagi perusahaan. Penelitian ini bertujuan untuk mengukur tingkat efektivitas peralatan total pada proses produksi, menentukan faktor – faktor apa saja yang menyebabkan nilai Overall Equipment Effectiveness (OEE) rendah dengan mengidentifikasi kerugian / losses yang terjadi Memberikan usulan perbaikan untuk penerapan TPM. Hasil perhitungan Overall Equipment Effectiveness (OEE) mesin press atom periode Maret 2015 – April 2015 memiliki nilai Overall Equipment Effectiveness (OEE) berkisar dari 45,02% - 86,19% yang dimana nilai ini masih dibawah standar nilai Overall Equipment Effectiveness (OEE) untuk standar dunia yaitu sebesar 85% Dengan menghitung tingkat keefektifan peralatan menggunakan metode Total Productive Maintenance (TPM) yang dengan formula perhitungannya yaitu Overall Equipment Effectiveness (OEE) perusahaan menjadi mengetahui apakah mesin sudah bekerja secara efektif apa belum dan diharapkan dapat meningkatkan efektivitas peralatan yang dapat mengeliminasi kerugian-kerugian besar bagi perusahaan yang lebih dikenal dengan six Big losses, sehingga semakin mendekati tujuan utama TPM yaitu zero breakdown. Kata kunci: Maintenance, Total Productive Maintenance, Equipment Effectiveness (OEE), Performance Ratio.Six Big Losses PT. Adi Satria Abadi is a company engaged in manufacturing of leather gloves. Currently the company has not had the right method to measure the effectiveness of the machine on manufacturing of leather gloves. Currently the company has not had the right method to measure the effectiveness of the machines in the production process so as to be not optimal and the impact on the production process so as to be not optimal and do not impact on the achievement of production targets as well as the need to identify the company against factors - factors that influence the effectiveness of machine. and analysis of maintenance activities that can be input to the application of TPM for the company. This study aims to measure the level of total equipment effectiveness in the production process, determining factor - what factors are causing the value of Overall Equipment Effectiveness (OEE) is low by identifying losses / losses that occur Provide improvement proposals for the implementation of TPM. Results of calculation Overall Equipment Effectiveness (OEE) press machine atom period March 2015 - April 2015 had a value of Overall Equipment Effectiveness (OEE) ranging from 45.02% - 86.19% which is where the value is still below the standard value of Overall Equipment Effectiveness (OEE) to a world standard that is equal to 85% In calculating the level of effectiveness of the equipment using the Total Productive Maintenance (TPM) that the calculation formula that is Overall Equipment Effectiveness (OEE) companies be know whether the machine is working effectively what has not been and is expected to improve the effectiveness of equipment that can be eliminate large losses for the company, better known as Big six losses, thus getting closer to the main goal of TPM is zero breakdown. Keywords: Maintenance, Total Productive Maintenance, Equipment Effectiveness (OEE), Performance Ratio.Six Big Losses

Item Type: Thesis (Other)
Subjects: T Technology > TA Engineering (General). Civil engineering (General)
Divisions: Faculty of Engineering, Science and Mathematics > School of Engineering Sciences
Depositing User: Erny Azyanti
Date Deposited: 15 Jul 2016 03:51
Last Modified: 15 Jul 2016 03:51
URI: http://eprints.upnyk.ac.id/id/eprint/4763

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